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History of the Boeing 737-from the 100 to the Max

By Garth Calitz


The Boeing 737 is more than just an aircraft; it symbolizes the evolution of air travel itself. Since it first took to the skies in the late 1960s, the 737 has connected millions of passengers and reshaped the aviation landscape. Behind its iconic design lies a rich history dotted with innovation, challenges, and remarkable achievements.

In the early 1960s, competition in the aviation industry was fierce. To gain an edge, Boeing aimed to create an aircraft that met the growing demand for short-haul flights. This ambition led to the Boeing 737's conception, targeting airlines seeking a dependable and economical option for regional travel alongside its 707 and 727 models.

The first Boeing 737 flew on April 9, 1967. With seating for around 100 passengers and a range of 2,500 miles, the aircraft was designed with efficiency and performance in mind. The response from airlines was immediate, with orders pouring in from just a handful of customers to hundreds within the first few years.

Boeing 737 maiden flight
Boeing 737 maiden flight

The 737’s unique low-wing design featured advanced wing technology, enabling it to achieve exceptional aerodynamics and simpler maintenance. These features contributed to lower operational costs and heightened popularity among airlines, with the 737 becoming a core component of many fleets.

As air travel demand evolved, so did the Boeing 737. Over the decades, the aircraft underwent multiple redesigns, catering to the changing needs of airlines and travellers alike.


737-100 and 737-200


The initial models, the 737-100 and 737-200, quickly found favour in the airline community. The 737-200 variant proved particularly successful, offering greater seating and range. By the late 1970s, over 1,000 units of the 737-200 were in service, solidifying its status as a workhorse for short-haul routes.

These early models showcased the 737's flexible design and sturdy construction, attributes that contributed to their longevity in service. This foundation allowed Boeing to build on the aircraft's success in subsequent generations.

B737-200 with a dirt field kit
B737-200 with a dirt field kit

737 Classic Series


In response to increasing air travel during the late 1970s and 1980s, Boeing introduced the Classic series, which included the 737-300, -400, and -500 models. These updated aircraft boasted more powerful engines, better aerodynamics, and modern avionics, greatly improving efficiency.

Two SAA B737-300s in formation
Two SAA B737-300s in formation

Preliminary aircraft specifications of the 737-300 were released at the Farnborough Airshow. The larger CFM56-3B-1 high-bypass turbofan engines were chosen to replace the fairly narrow cigar-shaped Pratt & Whitney engines. This posed a problem as the height of the wing from the ground was not sufficient to house the larger diameter motor. Boeing and engine supplier CFMI solved the problem by placing the engine ahead of the wing and by moving engine accessories to the sides of the engine pod giving the engine a distinctive non-circular "hamster pouch " air intake.

B737-300 with distinctive non-circular "hamster pouch " air intake
B737-300 with distinctive non-circular "hamster pouch " air intake

With larger fuselages and quieter engines, this series met demands for passenger comfort and reduced noise. Notably, the 737-300 saw more than 1,100 units delivered, marking a pivotal moment in establishing the 737 as a dominant force in the jet market.


The Next Generation (NG)


By the late 1990s, Boeing realized the need for further innovation and launched the Next Generation (NG) series, which included the 737-600, -700, -800, and -900 models. Each new model featured longer ranges, higher capacities, and advanced technologies such as winglets for enhanced fuel efficiency.

Boeing 737-700
Boeing 737-700

The 737-800 emerged as a bestseller, with over 5,000 units sold. Its lower operating costs and flexibility made it highly popular with low-cost carriers and legacy airlines alike.

SAA B737-800 with Silver Falcons
SAA B737-800 with Silver Falcons

The 737 BBJ


The Boeing Bussiness Jet released was the BBJ1 was similar in dimensions to the 737-700 but had additional features, including stronger wings and landing gear from the 737-800 and had increased range (through the use of extra fuel tanks) over the other 737 models. The first BBJ rolled out on August 11, 1998, and flew for the first time on September 4.
Boeing BBJ1
Boeing BBJ1

In October 1999 Boeing launched the BBJ2. Based on the 737-800 It is 5.84 meters longer than the BBJ with 25% more cabin space and twice the baggage space, but has a slightly reduced range. It is also fitted with auxiliary belly fuel tanks and winglets.

Boeing's BBJ3 is based on the 737-900ER. The BBJ3 has 104 m2 of floor space, 35% more interior space, and 89% more luggage space than the BBJ2. It has an auxiliary fuel system, giving it a range of up to 4,725 nautical miles, and a Head-up display. Boeing completed the first example in August 2008. This aircraft's cabin is pressurized to a simulated 6,500ft altitude.

As a result of these upgrades the BBJ has become the aircraft of choice for many governments' presidential aircraft around the world these include Australia, Chile, Colombia, India, Iran, Kazakhstan, Kyrgyzstan, Mexico, Mongolia, Nigeria, Peru, South Africa, Saudi Arabia, South Korea, Taiwan, Thailand, Tunisia and Turkey.

SA Presidential BBJ
SA Presidential BBJ

The 737 MAX Controversy


Despite ongoing success, Boeing's 737 MAX faced significant challenges. Launched in 2011, it incorporated advanced systems and engines. However, following two tragic crashes in 2018 and 2019 linked to the Maneuvering Characteristics Augmentation System (MCAS), the fleet was grounded worldwide.

This period severely impacted Boeing, leading to investigations and scrutiny. In late 2020, after extensive testing and recalibrations, the 737 MAX was reintroduced to commercial flights, marking a significant step in restoring faith in the brand.

The impact of the Boeing 737 on air travel is immense. It has not only altered how airlines operate but also how people perceive air travel. The aircraft's affordability has catalyzed the rise of low-cost carriers, democratizing air travel for millions who once thought it was out of reach.

The 737's reliability has also set the standard for its competitors. It continues to be a preferred choice for airlines looking to expand their fleets, highlighting its ongoing relevance in a dynamic industry.

The Future of the Boeing 737


As the aviation industry navigates the aftermath of a pandemic, the Boeing 737 remains immensely significant. With ongoing technological advancements, Boeing is committed to enhancing the aircraft's efficiency and sustainability.

Emerging innovations, such as sustainable aviation fuel (SAF) and electric propulsion systems, may soon ensure the iconic 737 maintains its relevance for years to come.

Boeing is also focused on reducing its carbon footprint. The 737 MAX, back in the air, promises improvements in fuel efficiency. These advancements are essential as the industry confronts climate change restrictions and challenges head-on.

The Boeing 737 boasts a remarkable history filled with groundbreaking achievements and difficulties. From its ambitious launch in the 1960s to its title as the best-selling jetliner ever, a title that was lost to Airbus in the wake of the Max incidents, the 737 has undoubtedly transformed the aviation industry.

As we look towards the future, it is clear that the Boeing 737 will remain essential in connecting people and places. This legacy is more than engineering success; it is about an evolving world embracing the power of flight. With new models and continuous innovations, the Boeing 737 will always hold a cherished spot in the skies, and its remarkable journey is far from over.

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